Just to explain where my mind is now going.
I think I have taken 'bat cookers' to the extreme and have posted before about diminishing returns.
All along the line I have been trying to devise ways of making lamps thermally efficient while at the same time reducing weight.
Issue is, as McCoy said to Captain Kirk; "You cant change the laws of physics captain".
Heat dissipation is a product of surface area, full stop.
Also, as far as production of my lamps is concerned there is another issue looming, the fact that brand new or nearly new Oldham headsets at economically viable cost are drying up.
Ex Royal Navy caplamps coming down the pike now are nearly all the DL16 model, Oldham no longer manufacture the GT headset and haven't for some time.
I have been informed by Hawker that they do have a large stock of GT headsets but I cannot see me being able to get any in the small quantities I buy in at a price that is economical compared to what I can buy in the aluminium shells from China.
China is producing masses of just about everything as aluminium die castings, whatever you want in whatever shape or size, look long and hard enough and eventually you will find it. Lynx lamps use castings designed for underwater flood lamps, the Dragon a bike lamp. But must hasten to add the body casting is all I use!
I have just checked my stock of new Oldham headsets and am down to 5, and am not prepared to work on battered ex coal mine relics.
The writing is on the wall.
My avatar is a poor likeness.