To explain the loading gauge things:
1) The low carriage Vanoord and Merddinemrys had near the front of their train was either an 1894 NWNGR carriage (green) cut down in 1923 so it would fit through the old Moelwyn tunnel on the FR, or a 2002 replica (red), the same height as the 1894 one was originally, which can fit the modern FR loading gauge.
2) The modern WHR carriages are wider and taller than anything on the FR, for the simple reason that this makes for a dramatic improvement in comfort for most "modern shape" passengers.
3) One of the first batch of modern WHR carriages was tested for clearance throughout the FR, except through Garnedd Tunnel, which it had no chance of getting through. It could get through everywhere else, but often with such tight clearances that anything above a slow walking pace was unwise. The newer (longer) carriages would probably foul in at least one cutting. Until the railways were reconnected, it was usual to move carriages between the railways by road, via Minffordd yard. Which was a pain in the neck.
4) None of the main WHR locos (Garratts and red diesel) can get further up the FR than Rhiw Plas bridge (the one by Minffordd cemetery) without some serious dismantling.
5) There are no plans for regular through trains and nobody really wants to enlarge the historic FR loading gauge any further, so 2-4 above are OK.
6) Any Caernarfon-Blaenau train would indeed need to use FR-size stock. I think one of the railtour firms is already planning something...
Ben
http://whr.bangor.ac.uk P.S. Public reopening through the Aberglaslyn Pass and all four tunnels is May 22nd.